Basic Info.
Product Description
Stainless Steel/ Alloy Steel Pipe Spool Fabrication Solution 12-48" is designed for big pipe spool/piping fabrication.
Applicable Industries: Oil & Gas Plants, Oil Refinery &Petrochemical Facilities, Onshore & Offshore Facilities, Power Plants, etc.
Highlights:- realize 80% automated fabrication rate
- matched with pipe spool lean fabrication software management system realize 0.25manhour/DI productivity
- reduce client's fabrication cost
- guarantee client's fabrication quality
- improve client's competitiveness
Technical Description
| Production Line Type: | Fixed in workshop |
| Suit for Pipe Diameter: | 12 to 48inch |
| Suit for Pipe Material: | Stainless Steel/ Alloy Steel |
| Suit for Pipe Wall Thickness: | 2-70mm |
| Suit for Pipe Length: | 12M |
| Cutting & Beveling Speed: | 6 mins to finish 2 bevels |
| Cutting Precision: | 1mm |
| Cutting Self Measuring Function | Included |
| Conveying Speed: | 2-20 m/min |
| Fitting-up Mode: | Motorized fitting up |
| Welding Type: | Automatic root pass, fill and cap pass |
| Welding Process: | TIG/MIG/SAW are available in one station |
| Management software: | Pipe Spool Lean Fabrication Software Management System |
| Average Productivity: | 0.25manhour/DI |
System Configuration:
| Fabrication Procedure | Machines/stations |
| Cutting: | Band saw cutting machine |
| Beveling: | Pipe end beveling machine |
| Conveying: | Pipe moving machine & Conveying system |
| Pipe/fittings storage: | Pipes rack/ fittings rack |
| Pipe hoist: | Jib crane/ overhead crane |
| Fitting-up | Multi-function fitting up station |
| Welding | Automatic pipe welding station (heavy-duty) |
Q&A:
Q:Can this system process compound V bevel?
A: Yes, it can process single V, compound V and U type bevel.
Q: How to control the misalignment?
A: Several steps can control the misalignment and get good welding quality.
1.Precise cutting & beveling prepare better welding condition.
2.Control misalignment during fitting-up.
3. Our automatic welding station can allow 0-3mm misalignment and get good welding quality.
Q: How to do preheating?
A: We have inductive preheating device.
Q: What's the root pass method?
A: Usually we recommend automatic TIG or RMD-MIG for root pass. While RMD-MIG is not acceptable by some users, we can support client to do PQR for different welding methods.
Q:What's the welding power brand?
A: It's USA MILLER.
Q: How to control welding quality?
A: Except to control every step processing quality before welding, we have programmed 40 sets WPS in our welding station for operate choose suitable WPS.
Pipe Spool Fabrication Machines
| 1 |  | Pipe Cutting& Beveling All-in-one Machine >Suitable for pipes not larger than 8",max.thickness:20mm >Cutting efficiency:100times/8hrs >PLC control with automatic measuring to guarantee the same processing cycle >Widely used for small bore C.S/S.S production lines |
| 2 |  | High Speed Band-saw Cutting Machine >Three models available(16"type,24"type",48"type) >PLC system control;self-measuring function with precision:±0.5mm >Using hydraulic self-centering chuck >It only takes 6 minutes to cut a 24" pipe of 25mm thickness >Widely used for C.S/S.S production lines. |
| 3 |  | High Speed CNC Pipe End Beveling Machine >Automatic self-centering chuck >Single V,double V,U type bevel >Can be matched with pipe end turning devic >High speed beveling:for example,it only takes 2.5minutes to get a 37.5 degree bevel for a S.S pipe end(diameter :610mm,thickness:25mm) >Several models available:16",24",32",48" |
| 4 |  | Two / Multi- Axis CNC Flame/Plasma Cutting Machine >Five/multi-axis cutting machine can profile more complicated outlines with various bevel type >Standard machine suitable for pipes nor larger than 24'' |
| 5 |  | Multi-function Pipe Fitting-up Station >Suitable for flange,elbow,tee,reducer to pipe and special T-joint fitting-up. >Light-duty type(manual) and heavy-duty type(motorized) are available. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type |
| 6 |  | Automatic Pipe Welding Station >With two welding heads >TIG/MIG/SAW are optional >PLC system control & WPS programmed >Max. efficiency fo reach welding head can be 400D.I/8hrs even use TIG/MIG technology. >Different types available, 8" type, 24" type, 32" type, 48" type, 60" type |
| 7 |  | Conveyor Handling System >used for pipe convenient transporation during in pipe spool fabrication. >Its speed is adjustable between 2M to 20M/min. |
For more information, please contact us, thank you!